DIY Flight Helmet Kit

Take full control of your cockpit experience with our DIY Flight Helmet Kit—designed for pilots, builders, and aviation enthusiasts who want complete customization without compromise. This kit provides a high-quality helmet shell and essential hardware, giving you the freedom to install your own communications system exactly how you like it. Perfect for use with Clarity Aloft headsets or your choice of self-installed headset. Add a visor to your helmet order for added eye protection.

Whether you're upgrading your current setup or building from scratch, this helmet is your blank canvas.

Key Features:

• Custom Communication Ready – Configure your preferred mic, speakers, wiring, and connectors for total compatibility with your aircraft.
• Durable, Lightweight Carbon Fiber Shell – Engineered for comfort and long wear without sacrificing protection.
• Modular Interior – Easy-access design simplifies installation, adjustments, and future upgrades.
• Universal Fit Options – Adjustable padding system ensures a secure, comfortable fit for a wide range of head sizes.
• Clean, Professional Look – Minimalist exterior in your choice of color

Perfect For:

• Experimental and homebuilt aircraft pilots
• Helicopter pilots
• Paramotor enthusiasts
• Aviation hobbyists
• Anyone who prefers to build rather than buy pre-configured systems

What’s Included:

• Helmet shell in your choice of color
• Carbon fiber ear cups
• Ear Seals
• Interior padding system
• Chin Strap
• Mounting points and hardware
• Nape tightening dial

What You Add:

• Communication system (mic, headset, wiring, connectors)
• Any custom avionics integration or accessories

Build a helmet that matches your mission, your aircraft, and your preferences. With this kit, you're not limited by factory setups—you’re empowered by them.

Bonehead Composites' long-lasting, quality helmets are designed and manufactured by us in the USA out of carbon fiber - not the plastic most helmet manufacturers are currently using. We strive for perfection, so we continue to manufacture helmets using composites over the less-expensive injection molded plastic; carbon fiber for strength and backed by fiberglass for shock absorption.

Call us with any questions or to request custom paint options - (951) 943-1166.